Engineering Insurance

How to Claim CAR Insurance When Your Project Is Damaged: A Step-by-Step Guide

By Rio ยท 7 May 2026 ยท 9 min read

Incidents on construction sites can happen at any time โ€” a material store fire, a slope failure during excavation, a crane collapse damaging a completed structure. When they do, how quickly and correctly you respond has a direct bearing on whether your Contractor All Risk (CAR) claim succeeds.

Many contractors carry a CAR policy but have no clear idea what to do the moment an incident actually occurs. The result: late notifications, incomplete documentation, premature clean-up before the survey โ€” and claims that are rejected outright or settled for far less than the actual loss.

This guide walks you through every step: from the moment an incident happens to the point where settlement funds arrive in your account.

The 6 Steps of Filing a CAR Insurance Claim

01

Secure the Site & Document the Damage

Immediately after an incident, safety comes first. Cordon off hazardous areas before anything else. Once it is safe to proceed, document the damage thoroughly โ€” photographs from multiple angles, a video walkthrough of the site, and a precise record of the date and time of the incident. Critically: do not move, remove, or repair anything before receiving clearance from your insurer. Unilateral action before the survey can significantly weaken your claim.

02

Notify the Insurer Within 72 Hours

Most CAR policies require an initial notification within 3ร—24 hours (72 hours) of the incident occurring. Initial notification can be done by phone or WhatsApp, followed by a formal written notice. If you purchased the policy through a broker or agent, contact them first โ€” they will coordinate with the insurer on your behalf. Delayed notification without a valid reason is one of the most common grounds used to deny a claim outright.

03

Prepare a Complete Claim Package

The completeness of your documentation is the single biggest factor determining how quickly your claim is processed. Typically required: the original policy, the project bill of quantities (BOQ) or budget plan, the construction contract, an incident report from the site manager or supervisor, a police report (for theft or sabotage cases), as-built drawings where available, and a cost of reinstatement estimate prepared by a contractor or independent quantity surveyor.

04

Loss Adjuster Survey

For claims of significant value, the insurer will appoint a loss adjuster โ€” an independent expert who assesses and verifies the loss. The adjuster will visit the site, review documentation, interview relevant parties, and submit a recommendation report to the insurer. Be cooperative and fully transparent throughout this process. Concealing any facts โ€” however minor they appear โ€” risks voiding the claim entirely.

05

Settlement Negotiation

Once the loss adjuster's report is complete, the insurer will present a settlement offer. If you disagree with the amount offered, you have the right to submit a formal written objection supported by additional evidence. This is where having an active broker is valuable โ€” they act as your advocate in negotiations with the insurer. If no agreement is reached, the dispute resolution mechanism in the policy (usually arbitration) can be invoked.

06

Payment Disbursement

Once the settlement amount is agreed, you will be asked to sign a discharge voucher. Read this carefully before signing โ€” it typically constitutes a full and final settlement of the claim for that specific incident. Payment is generally released within 14โ€“30 business days of the insurer receiving the signed discharge voucher.

CAR Claim Documents Checklist

Use this checklist to track what you need. Mandatory items are marked in red; situational documents depend on the nature of the incident.

DocumentStatus
Copy of the current CAR policyMandatory
Chronological incident report from site managerMandatory
Timestamped photos and video of damageMandatory
Cost of reinstatement estimate from contractorMandatory
Construction contract and BOQ/budget planMandatory
Police report (for criminal incidents)Situational
As-built drawings (relevant sections)Situational
Site diary / daily construction logSituational
Weather records (for natural catastrophe claims)Situational
Written statement from supervising engineer (MK)Situational

The Most Common Reasons CAR Claims Are Denied

Understanding why claims fail is just as important as knowing the process. These are the recurring patterns:

Late notification

The 72-hour notification window is not a formality. A delay without valid justification can be treated as grounds for denial โ€” the insurer may argue that the late report suggests undisclosed circumstances surrounding the incident.

Disturbing the evidence before the survey

Moving debris, starting clean-up, or carrying out temporary repairs before the loss adjuster inspects the site destroys the physical evidence needed to assess the extent of loss. Always seek written clearance from your insurer before touching anything.

Sum insured lower than the actual contract value

If you declared a sum insured below the true project value to reduce your premium, the average principle applies at the time of claim. For example: if your project is worth IDR 10 billion but insured for IDR 6 billion, a claim of IDR 1 billion will only result in a payout of IDR 600 million.

Policy has lapsed

Projects that overrun their scheduled completion date without a corresponding policy extension are uninsured during the gap period. This is a common and entirely avoidable exposure โ€” extend the policy as soon as a project delay is identified.

The risk is excluded under the policy

Every policy contains exclusions. Damage arising from faulty design, known defective workmanship, or inherent vice are standard exclusions under most CAR policies and cannot be claimed, regardless of the financial impact.

Practical Tips to Accelerate Your Claim

  • Keep all communication in writing. Follow up every phone conversation with a WhatsApp message or email summarising what was discussed. This creates a clear audit trail if any dispute arises later.
  • Appoint a single internal claims coordinator. When responsibility is unclear internally, documents move slowly. Designate one person to own the claim process from start to finish.
  • Get reinstatement estimates from two separate contractors. Having two independent quotes gives you a stronger negotiating position when the insurer tables their settlement offer.
  • Work with an active broker. A good broker doesn't just arrange the policy โ€” they advocate for you throughout the claims process, liaising directly with the loss adjuster and insurer on your behalf.

How Long Does a CAR Claim Take?

There is no fixed timeline, as it depends on the complexity of the damage and how completely you submit your documentation upfront. As a general reference:

  • Small claims (under IDR 100 million) with complete documents: 2โ€“4 weeks
  • Mid-sized claims requiring a site survey: 4โ€“8 weeks
  • Large or complex claims involving an external loss adjuster: 2โ€“6 months

The most reliable way to speed up the process is to submit thorough, well-organised documentation from the very beginning. Every back-and-forth request for missing information adds days or weeks to the timeline.

Conclusion

A successful CAR claim is not about luck โ€” it is the result of disciplined preparation and the right actions at the right moment. Notify early, document everything, and do not touch the site before getting the insurer's go-ahead.

If you are not clear on the claims procedure in your current CAR policy, reach out to your broker or agent now โ€” before an incident occurs, not after it.

Need Help With a CAR Claim or Policy?

Rio is available to assist โ€” from policy selection through to claims support.

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+62-813-7333-6728 ยท Rio, Batam Insurance Agent